Delrin

Delrin (Acetal): Properties, Grades and How to Decide

Delrin POM engineering plastics guide showing gears, bearings, rods, applications, and material selection factors.

Delrin is a brand of acetal homopolymer (POM-H), and the grades most people compare list nearly the same strength: a yield stress of 71 to 73 MPa and a tensile modulus of 2,900 to 3,300 MPa on ISO resin datasheets [3] [4] [5] [6].

The differences that decide a job are elsewhere: long term service is only 185 °F,[1] acids and bleach attack it,[15] [16] thick stock can have a porous center,[2] and the wrong grade changes stiffness or toughness by a factor of two or more [4] [7].

This guide gives sourced numbers and a way to decide.

Quick answer

  • Choose Delrin when you need a stiff, strong, low friction part that carries sustained load: gears, bushings, rollers and precision machined parts in dry or moist service with mild chemistry.
  • Look elsewhere when the part sees strong acids or bleach (HDPE), hot water, steam or chlorine (POM-C), wet abrasive wear (UHMW), or continuous heat above 185 °F.
  • Check first: the exact grade, centerline porosity in thick stock, and the certificate for food or water contact.

What Delrin Is, and the Name Confusion

So all Delrin is acetal homopolymer, but not all acetal is Delrin.

If a drawing says only “acetal,” ask which one.

Properties of Delrin: Representative Datasheet Values

These are Delrin 150 extruded shape values from one distributor, Plastics International, on ASTM methods at 73 °F.

Delrin 150 is the stock shape grade for rod and plate [2].

There is no single “Delrin strength.” Even two distributors’ sheets for the same Delrin 150 shapes differ: tensile modulus 450,000 psi at Plastics International [1] vs 350,000 psi at Trident, and flexural modulus 420,000 vs 470,000 psi [2].

Use the certificate for your lot.

What the numbers mean for a design

  • Heat: the 185 °F long term limit, not the 347 °F melting point, is the number to design to. Under load, heat deflection is 257 °F.
  • Moisture: 0.9% saturation uptake is small but not zero. Ask for conditioned dimensions on tight fits.
  • Sliding: a 0.2 coefficient of friction and a published wear factor suit gears and bushings, but friction and wear depend on pressure, speed, counterface and temperature. Ask for wear data on your system.
  • Expansion: 6.8 × 10−5 in/in/°F means a 3 in feature moves 0.0020 in per 10 °F.

Delrin Grades: Which One for Which Job

ISO resin values from Material Data Center, DuPont and Prospector datasheets, cited in the Positioning column.

The 100 and 150 Charpy and Izod values are different tests and cannot be ranked against each other.

How to choose a grade

Selection of right delrin plastic grade for cnc machining, molding, out door, UV and food contact
  • Machined from rod or plate: start with a Delrin 150 stock shape [2].
  • High-volume molding: 500P is the general purpose grade, and 900P for thin walls and multi cavity tools [5] [6].
  • Impact: 100ST gives six times the notched impact of Delrin 100 but under half the stiffness, so check the part still holds its shape [4] [7]
  • Stiffness at the cost of toughness: glass filled 570 raises modulus to 4,900 MPa and drops notched impact to 3.5 kJ/m² [8]
  • Low friction: an AF PTFE blend, accepting slightly lower impact and wear capability than unfilled Delrin [9]
  • Food contact: a food contact grade such as FG150 [10].
  • Outdoors: a UV-stabilized grade such as Delrin 527 UV [12].

Grades are not interchangeable: swapping 100 for 100ST halves stiffness, and swapping 100 for 570 cuts notched impact from 15 to 3.5 kJ/m² [4] [7] [8].

Where Delrin Is Used

  • Moving parts: gears, bearings, bushings and rollers, the classic list on distributor data sheets [1] [2]. Trident singles out small diameter, thin walled bushings that benefit from homopolymer strength and rigidity [2].
  • Fluid and electrical parts: pump and valve components in moist or wet environments, fittings, and electrical insulator parts [1].
  • Precision machined parts and fixtures: glass-filled Delrin 570 is listed for gear manufacturing and fixture construction [21].

Delrin or Something Else?

Limits of delrin You Should Know

Manufacturing Routes

What to Put on the Drawing and PO

  • Grade, not the brand name alone: for example Delrin 150 NC010 for machined stock, or 500P for molding.
  • The right standard: ASTM D6778 classifies POM molding and extrusion materials (the resin), and ASTM D6100 covers POM shapes such as sheet, plate, rod and tubular bar. The 150 shapes sheet cites both (POM0111 and S-POM0111).[2][19] A standard callout does not guarantee a porosity-free center, so ask separately.
  • Homopolymer or copolymer stated explicitly.
  • Color and form, and certificates (FDA, NSF, USP) matched to the exact grade, form and color. The natural 150 listing cites FDA 21 CFR 177.2480 and NSF/ANSI 51 and 61 [2]
  • Porosity statement for thick stock, and the inspection temperature for tight tolerances.

FAQ

Is Delrin the same as acetal?

Delrin is a brand of acetal homopolymer (POM-H). “Acetal” also covers copolymer (POM-C), which behaves differently in hot water and chlorine [2][11].

Is Delrin strong?

Yield stress is 71 to 73 MPa on ISO resin sheets for grades 100, 150, 500P and 900P,[3] [4] [5] [6] and 11,100 psi on shape sheets.[1] Grades differ: 100ST is much less stiff and 570 much stiffer.

Is Delrin good for gears?

Gears are a standard listed use,[1] with a 0.2 coefficient of friction and a published wear factor. Still check load, speed, temperature and counterface, and consider an AF blend if you need lower friction.[9]

Can Delrin be machined?

Yes. See our complete guide on Machining Delrin for sourced speed, feed and tolerance ranges.

Can Delrin be laser cut?

It can, but heating produces formaldehyde [17] and some shared makerspaces ban it. See our detailed guide on Laser Cut Delrin before you try.

What is the difference between Delrin grades?

Viscosity class (flow), toughness, reinforcement and friction modification. See the grade table above, and do not swap grades without checking the datasheet.

Sources

All sources last checked October 9, 2026. Datasheet values are typical values for the named grade and test, not design allowables.

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